Gear & transmission oils

GL-4 vs GL-5 gear oil: what is the difference?

Gear oil works under extreme pressure between gear teeth. The API GL rating tells you which pressure level the oil is built for.

Industrial gears close-up

What GL-4 and GL-5 mean

Both contain extreme-pressure (EP) additives that protect tooth surfaces under heavy load. GL-5 has roughly twice the EP additive level of GL-4 and is made for hypoid differentials and heavy loads. GL-4 is mainly for manual gearboxes with synchronisers.

Why not always use GL-5?

The sulphur-phosphorus additives in GL-5 can attack brass and bronze synchronisers in some gearboxes or change their friction, making shifts harder. If your manual specifies GL-4, do not use a plain GL-5 — unless the oil is dual-rated GL-4/GL-5.

Gear oil grades

  • 75W-90: synthetic or semi-synthetic; smooth cold-weather shifting.
  • 80W-90: the most common grade for manual gearboxes and differentials.
  • 85W-140: for truck differentials and heavily loaded axles in hot climates.

Note that gear oil numbers are not comparable with engine oil numbers: an 80W-90 gear oil is roughly as thick as a 15W-40 engine oil.

When to change it

Many passenger-car manual gearboxes keep their oil for 60,000 km or more, but trucks, heavy work, dust or water crossings need shorter intervals. Your manual is the reference.

Quick answers

Can I use GL-5 where GL-4 is specified?
Usually not, unless the oil is dual-rated GL-4/GL-5; it may harm synchronisers.
What does a differential need?
Hypoid differentials usually require GL-5.
Is automatic transmission fluid the same as gear oil?
No. Automatic gearboxes need their own ATF.
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